A good water softener system is crucial to industrial business, to ensure equipment stays in good working order and to keep operating costs at a minimum. There are several important aspects to consider when shopping for industrial water softeners, like how well does it perform, how does it impact day-to-day operations, how will it affect the bottom line?
Let’s start with the basics.
What does the industrial water softeners actually do?
Calcium and magnesium are the minerals found in hard water that can form a scale on your equipment, leading to nasty clogged plumbing and the wearing down of heating elements and boiler systems.
The water softener system features a tank with a resin base made up of sodium-ion-charged beads. As water flows through the tank, the hard minerals are attracted to the beads, which grab hold of the calcium and magnesium and release the sodium ions. A regeneration process reintroduces sodium into the water supply and flushes out the harmful minerals, guaranteeing soft water flowing through your equipment at all times.
Are industrial water softeners right for your business?
Industrial water softeners can serve businesses in the fields of energy and power generation, pharmaceuticals, agriculture, manufacturing, food and beverage processing, educational facilities, in addition to many other service industries.
What benefits does the industrial water softening systems offer?
The right water softener can affect many aspects of a business in positive ways:
- Lower energy costs
- Longer life of the equipment
- The promise of high-quality water
- Reduction of equipment upkeep and repair
What features are important in industrial water softeners?
- GRAIN CAPACITY. Large industrial businesses require a constant heavy flow of soft water in order to function daily. The performance of a water softener is measured by the maximum number of grains of water hardness the system can filter out before it needs to regenerate. The higher the grain capacity, the more efficiently the unit can handle high volumes of water passing through it.
- FLOW RATE. Metered water softeners ensure the system functions most efficiently exactly when you need it—even if you need it flowing 24/7. This way the system will respond to on-demand usage and will keep your costs in check during peak times.
- FLEXIBILITY. Some systems offer scalability options that provide easy management of multiple valves and units, and the option to add an additional tank. This is crucial to an industrial business that projects growth in the coming years and is looking for the most streamlined efficiency the market has to offer.
- WARRANTY. It’s important to note a system’s warranties for valves, electronics, tanks, and resin. High-quality systems have good track records and for the most part, require very minimal maintenance. Look for warranties that back up the quality of a system accordingly.
What size of the water softener is right for you?
As you start your search, consider how the four important features above correlate to your business needs.
For example, what flow rate and grain capacity does your business require to run smoothly so your business never experiences a lack of flow or water quality?
How many multiple units do you need to push soft water too, and will the capacity of your business increase in the coming years? As you research the market, it is possible to find and enlist a seasoned professional to advise and determine the right size and fit for a specific industrial business.
There are many brands and options out there in the industrial water softener market. The better you can match flow rate and grain capacity with your specific functions and requirements, the more cost savings you will see down the road.
Use this calculator to get matched with systems based on your needs and water hardness.