As a CEO, small business owner or operations manager, you likely experience problems like higher operational costs and frequent equipment breakdown or replacement. These issues are due to “hard water,” but there is a simple solution. Here is everything you need to know about an industrial water softener system, how it can benefit your site and and how you can calculate the perfect water softener for your business.
Importance of Installing an Industrial Water Softener System
An industrial water softener system provides a filtration method that removes high mineral counts such as iron, calcium, or magnesium from a water supply. As water flows through a plumbing system into the water softener system, it filters the minerals through an ion-exchange resin that creates softer water. The water then exits the system and travels through your plumbing as normal, into your workplace equipment, basins, fixtures, and so on.
How it Works
The industrial water softener processes large amounts of water, removes undesirable mineral elements that produce hard water and replaces them during the regeneration process with sodium ions.
This regeneration process occurs when the resin in an industrial water softener reaches full capacity. Salt, contained in separate brine tanks, help to flush the harsh minerals off the resin and replace it with sodium ions, creating softer water.
The regeneration process is either timed or metered. The process also prevents the minerals from building up and damaging the plumbing, the boiler and workplace equipment. This will dramatically reduce the need for costly maintenance.
Key Benefits for Industrial Sites
Untreated hard water causes pipe scaling and mineral deposit build-up that damages equipment attached to a water supply. Industrial water softeners provide many benefits commercially, from equipment performance to lower operating expenses. A water softener system will also affect operations processes, assets and maintenance needs.
The benefits of industrial water softener systems include:
- Operation Savings
- Cleaning Efficiency
- Improved Water Quality
- Fewer Minerals in Water
- Lower Equipment Repair Costs
- Reduction in Energy Consumption
- Industrial Equipment Service Life Expansion
- Less Usage of Soap and Laundry Detergent
- No Hard Water Staining on Equipment, Basins, Fittings or Linens
- Appliance Performance & Longevity: An Industrial Water Softener Eliminates Minerals That Affect Equipment Wear-and Tear
Business Types & Applications
Any business will benefit from an industrial water softener system if you have invested in expensive equipment connected to a water source. Here are a few industries where water softening is essential, especially if they are located in areas with hard water.
- Agricultural Zones
- Research Facilities
- Industrial Complexes
- Manufacturing Plants
- Energy & Power Plants
- Pharmaceutical Companies
- Dry-cleaning & Laundry Facilities
- Factories
- Spas
- Hotels
- Hospitals
- Apartments
- Restaurants
- Office Buildings
- Shopping Centers
How to Size an Industrial Water Softener System
There are some specific features of your water supply that you should learn more about in order to choose the size of your system. If a system is too small or too large, it can adversely affect business functions. Here are a few important water supply specifications to keep in mind when choosing the brand, size and features in a water softening system:
- Grains Per Gallon: The measurement of water hardness
- Water Volume: The water amount a business uses for operations.
- Flow Rate: How fast water travels through a plumbing system during peak operation hours.
- PPM: Parts per million (PPM) is the measurement of mineral contaminants in sediment and soil.
Use this calculator to determine the right system for your needs
With this information, you will be able to find the best industrial water softener system on the market. If you are having difficulty searching online for the best industrial water softener system, use this simple calculator. It will allow you to use your direct specification needs to calculate which water softener manufacturers will deliver the most reliable results.